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Digital Technology to Boost Processing Performance
In an increasingly competitive industry, where maximizing the utility of every bird and optimizing the value of every gram of meat are crucial, digital tools have emerged as game changers. These advanced technologies enable precise monitoring and control, ensuring that every aspect of the production process is fine-tuned for efficiency and quality. By leveraging digital solutions, producers can enhance yield, reduce waste, and improve overall profitability, setting new standards in the poultry industry.
In times where manual labour is an unstable resource, automation continues to be the driver for consistent quality and yield, and thus for business success. Unlike in previous years, it’s not just processing that is becoming increasingly automated; data collection, analysis, and reporting are also being transformed by automation.
At this year’s IPPE, we are excited to highlight our highly configurable deboning solutions. These solutions are customizable in terms of automation degree to fit specific processing needs. But that’s not all—we’ve taken deboning to the next level by automating the control of residual meat left on the carcass after fillet harvesting.
With all data available at your fingertips in a comprehensive dashboard overview, our solutions provide a seamless integration of automation and data analytics, ensuring optimal performance and efficiency in your processing operations.
Approximately one year ago, Emydex Technology, a software development company that supplies factory floor software to food processors worldwide, joined the BAADER family. Perhaps you met the Emydex team at last year’s IPPE? If not, you will have the opportunity to do so at this year’s exhibition. Emydex’s Electronic Quality Management System (EQMS) allows poultry processors to monitor product quality throughout the production process, providing real-time reporting on all quality metrics. The system ensures that every aspect of production meets the highest standards of quality and efficiency. Want to see what Emydex has accomplished for BAADER customer Murray’s Chicken? Click here to read the full story.
In the modern landscape of poultry processing, the integration of equipment solutions with digital monitoring and reporting systems is becoming the standard. At our booth at IPPE 2025, you can expect to see a variety of both hardware and software solutions, reflecting the industry’s shift towards comprehensive digital implementation.
Introducing our evisceration line with integrated vision technology, designed to continuously monitor venting, opening, and evisceration performance. This advanced AI-based camera system provides real-time reporting and allows for immediate adjustments, optimizing the evisceration process while minimizing contamination, miscuts, and downgrades.
Join us at the exhibition to experience our cutting-edge technology firsthand! We have prepared live demonstrations of our highly configurable Front Half Deboner 661 and the innovative vision-based rest meat detection system. Don’t miss this opportunity to see these advanced solutions in action and discover how they can enhance your operations.
This year, we are excited to introduce the new TrueGrader 1810, designed for high speed, simplicity, and precision. Capable of processing up to 360 pieces per minute with an impressive accuracy of +/- 1 gram per standard deviation, this machine guarantees fast and accurate results. Visit our booth to see it in action!
The Refiner Technology offers versatile applications, all centered on maximizing material utilization. Whether processing deboned carcasses to extract residual meat or depackaging to separate hard components from soft, this technology significantly enhances profitability. See it for yourself at our booth!
BAADER processing experts and sales contacts will be available on the booth to explain all the details about the featured equipment. We can schedule a meeting in advance.