Main Menu
Processing Overview
Partner in Fish Processing
BAADER Products
Primary Processing
Secondary Processing
Semi-Automatic Front Half Deboning
Front Half Deboner 661
The Intelligent Combination of Personnel and Automation
The Front Half Deboner 661 is designed to be a direct replacement for the industry standard double-sided manual deboning lines. The machine saves skilled labour by automating complex cutting and scoring processes while keeping our customers directly in control of final product quality and yield. Manual harvesting of fillets and tenders consistently ensures the highest quality and optimises yield. Machine operators have control and can immediately influence the final product through smart Human-Machine Interface (HMI) software to achieve the best results.
Benefits
- Reduced skilled labour without compromising on quality and yield
- Sensible application of manual labor
- Measures each front half and automatically adjusts the cutting path
- Smart Human-Machine Interface software to achieve full control and best deboning results
- Adjust settings without stopping production
- Comfortable, ergonomic working positions
- Reduced footprint compared to manual deboning lines
- Low cost of ownership
- Strict hygienic design
The Front Half Deboner 661Directly Replaces a
Standard Manual Deboning Line
Smaller Deboning Footprint
When compared to the manual deboning line the Front Half Deboner 661 saves our customers six metres of valuable production space. The machine is specifically designed as a direct replacement for common manual deboning lines and does not require major production flow changes.
Reduce Labour Dependence
Manual deboning lines require significant labour for all cuts in preparation for fillet and tender harvesting. The Front Half Deboner 661 automatically prepares the fillets and tenders for easy and accurate manual harvesting. The 661 only requires eight people to run 70 front halves per minute. It also provides additional space for trainees within a compact footprint.
Adapting Tools to Achieve High Yield
The high repeatability of our automated processes ensures a consistent performance. The Front Half Deboner 661 measures each front half and automatically adjusts the subsequent cutting path. The result of the computer-controlled tools is accurate producing the highest quality and yield performance.
High Workers’ Comfort and Safety
Automation reduces repetitive and tiring cutting tasks and makes the workplace safer. Ergonomically designed working stations on the Front Half Deboner 661 provide all-day comfort for workers. One of the important safety features include transparent doors to allow operators and maintenance personnel to observe all cutting functions without placing themselves in danger.
Easy Loading of Front Halves
Workers load the front halves to specially designed saddles that carry the front half through a mechanical deskinning, cutting and scraping process. The breast cap positioning throughout the processing steps is optimized by turning the saddle according to the tools. The saddles are removable to ensure easy and hygienic cleaning.
Manual Harvesting to Achieve High Yield
After automatic processing, fillets and tenders are harvested manually at the provided workplaces. Manual harvesting makes it possible to achieve the highest end-productquality.
Smart Human-Machine Interface
Manual harvesting of fillets and tenders consistently ensures the highest quality and optimises yield. Machine operators have control and can immediately influence the final product through smart Human-Machine Interface (HMI) software if quality deviates from what is desired.
High Yield Wing Segmenting Directly on the Cut-up Line
Wing segmenting is a critical step for any automatic breast deboning process. We offer you a full and flexible wing segmenting programme on the cut-up line.
High-yield yagen harvesting
During manual harvesting of fillets and tenders, workers will visually observe if yield or quality is off and can immediately call for action
High yield and quality products
Great Variety of Products
The Front Half Deboner 661 offer a variety of product outcomes.
Fillet Products
Single fillet
Single fillet with tender
Butterfly fillet
Butterfly fillet with tender
Single fillet with back meat
Butterfly with back meat
Back meat
Tenderloin clipped or not
Utilize the Whole Bird – Gentle Method of Product Refinement
With the gentle BAADERING technology, various poultry materials can be turned into separate products, while preserving the muscle fibre structure to get the highest quality meat. The end product is low in calcium as well as enzymes, which reduces the pH value for a prolonged shelf life. This technology does not only add value; it also improves sustainability by increasing resource efficiency
Related products
How Can We Help You?
Tell us about your processing requirements and see how our experts can help you improve your quality, throughput and yield.
