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The Challenge of Feeding the World: Value Every Gram
As the global population grows, the need for more protein with fewer resources has never been greater. Chicken meat production is a promising solution due to its relatively low CO2 footprint. However, it is vital to harvest every gram of edible meat and maximize its value. This requires processing equipment designed to optimize yield performance and software solutions that monitor and improve the process in real-time.
Breeding high-quality, high-performing chickens requires significant effort and resources. To ensure that these efforts are not wasted, processors must maintain the intake quality throughout the processing stages. This involves using adjustable processing equipment that can accommodate various flock sizes and implementing constant quality monitoring systems. These measures enable processors to make necessary upstream adjustments to prevent value losses.
BAADER develops software tools designed to monitor and alert processors about potential value losses. A notable addition to the BAADER family is Emydex Technology, a software developing company that supplies factory floor software to food processors around the world. Their Electronic Quality Management System (EQMS) allows poultry processors to monitor quality throughout production and provides real-time reporting on all quality metrics.
BAADER has introduced an AI-based vision system. ClassifEYE® can be trained to detect quality issues during processing, such as those that occur on the evisceration line. By closely monitoring for defects and other processing-related problems, processors can proactively adjust their machines to prevent further downgrades and maintain high product quality.
The weight and quality of individual birds determine their optimal use. BAADER offers a range of weighing equipment and vision technology to help software make accurate decisions about each bird’s distribution, considering actual sales orders. Accurate distribution is an important first step in optimizing the output and value of each bird, ensuring customers receive what they expect.
The real value addition begins after distribution. This stage involves product differentiation through special cuts, lean portions, and convenience products to cater to diverse customer preferences. BAADER’s processing equipment offers a variety of cuts and products, allowing processors to tailor cut-up and deboning to meet the demands of different markets, including food service restaurants, retail consumers, and institutional buyers.
Digital feedback on excess waste production or product down- grades is essential for achieving the goal of producing more value with a smaller environmental footprint. Controlling the amount of meat left on the carcass during deboning is critical. Every gram of meat not recovered from the fillet represents a missed profit opportunity. To address this, BAADER has developed a vision camera solution that monitors the meat left on the carcass after deboning. After minimizing the meat left on the carcass, processors can further utilize any remaining meat by processing the carcasses with a BAADER Refiner. This gentle method of separating usable meat from hard components allows processors to repurpose the leftover meat into high-value products such as nuggets or sausages.
Precise cut-up maximizes yield and ensures the consistent production of high-quality, high-value products. Flexibility allows processors to produce a wide variety of products, meeting the diverse needs of different markets, whether it is retail, restaurants, fast food chains, catering or other distribu- tion segments.
Removing bones and making the meat product more convenient adds value to chicken fillets. High demand deboned meat commands higher market prices, enhancing profitability.
Our advanced vision technology provides instant insights into the amount of meat left on the carcass after filleting. This technology is a powerful tool in the fight against waste production, helping processors reduce losses and improve efficiency.
This innovative technology ensures that every bit of meat is extracted from the carcass while preserving its structure. By transforming what would be waste material into high-value products, processors can maximize their resources and reduce waste.
BAADER processing experts and sales contacts will be available on the booth to explain all the details about the featured equipment. We can schedule a meeting in advance.
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