Innovative set-up for smart and gentle handling of fish

Full Flexibility and Traceability

Fillets are the most valuable part of the fish and need to be handled with care during processing in order to optimize hygienic packaging.

The packaging area at the end of the processing line is one of the most labour-intensive areas in the entire production, increasing the risks to hygiene and product quality. The more operators handling the fillet, the higher the risk of damage or contamination. As attention to food hygiene by consumers is rising, the need for automation at this stage of processing is becoming more apparent.

Therefore, BAADER designed a solution for smart and gentle handling of fillets at the end of the processing line: the BAADER 1850 Grading and Packaging System.

Reduced fillet handling and gentle transport into boxes ensure that the highest product quality and hygiene standards are maintained. In combination with the BAADER 1860 Fillet Inspector and the bag placing machine provided by their partner Niverplast, this solution allows for a complete automation of the packing process.

B’Logic® is our dedicated software solution for performance monitoring and yield control.

Benefits

  • Reduced labour costs due to automation
  • Higher product quality due to less handling
  • Tracking of individual fillets into each box
  • High hygiene standards

Technical Data

  • Working range (approx.)
    Up to 750 mm fillet length
  • Throughput
    Up to 50 fish/min.

Packing and distribution centre for filleting line

  • Packing boxes according to customized patterns
  • Single fillet tracing into boxes or to further value-added processing

Maintenance of product quality

  • Reduced fillet handling
  • Gentle transport into boxes (meat on meat; skin on skin) and onto conveyor belts

Hygienic design

  • Open construction, easy cleaning access
  • Reduced contact to the fillets due with finger trays
  • Cleaning rack for easy cleaning of all conveyor belts of the system

Advanced electric control

  • Equipped with I/O-link technology for detailed monitoring of sensors and machine performance
  • Easy user interface for smooth operation and flexible adjustments
  • Motion control of infeed motors allows for precise fillet positioning

Smart Interplay for Superb ProductsGrading and Packaging BAADER 1860 and 1850 #2

Christian Lohse, Project Sales Engineer highlight both, their individual benefits of the BAADER 1860 Fillet Inspector and the BAADER 1850 Grading System as well as their smart interplay. Supported by the B’Logic Process Navigator Software the system ensures single fillet tracing, rating, smart and safe packaging meat-on-meat and skin-on-skin.

With Christian Lohse

3:27 min | Release Date 16.11.2020

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